Used Road Roller XCMG XS223J Gallery, Images, Pictures

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Used Road Roller XCMG XS223J Main Parts Pictures

The XCMG XS223J is a large, double-drum vibratory road roller designed for high-efficiency compaction of asphalt, gravel, and soil. It is widely used in road construction, paving, and earthwork projects. Below is a breakdown of its main parts:

1. Engine

• Type: Diesel engine, typically a Cummins or similar high-performance engine.
• Power Output: Approximately 221 HP (164 kW).
• Cooling System: Features a high-efficiency radiator and cooling fan to ensure optimal engine temperature management.
• Air Filtration System: Multi-stage air filtration for clean air intake, ensuring optimal engine performance.
• Fuel System: High-pressure fuel injectors for precise and efficient fuel delivery, improving fuel economy and engine performance.
• Exhaust System: Incorporates a muffler and exhaust gas recirculation (EGR) system to meet emission standards.

2. Vibratory System

• Vibration Motor: High-frequency, powerful motor responsible for generating vibration in the drums to facilitate effective compaction.
• Vibration Frequency: Typically ranges between 28-35 Hz, which provides an effective and consistent vibratory force for compacting a wide range of materials.
• Centrifugal Force: Approximately 220-250 kN per drum, ensuring effective compaction of thick or loose materials.
• Vibration Control System: Includes automatic and manual control to adjust vibration intensity depending on material type and compaction requirements.
• Exciter: The component that transmits vibration from the engine to the drums for compaction.

3. Drums and Compaction System

• Drum Type: Double smooth drums, both equipped with vibratory mechanisms for enhanced compaction.
• Drum Diameter: Approximately 1.68 meters (66 inches), ensuring sufficient compaction width and pressure.
• Drum Width: Typically around 2.3 meters (90.5 inches), providing optimal coverage for large compaction areas.
• Drum Drive System: Both drums are driven hydraulically to ensure smooth and efficient compaction in forward and reverse directions.
• Drum Scrapers: Fitted with scrapers and a water spraying system to prevent material from sticking to the drums during operation, ensuring consistent compaction.
• Water Tank: A large capacity water tank that provides sufficient water for drum cleaning and prevents material adhesion to the drums.

4. Transmission System

• Transmission Type: Hydrostatic transmission, offering variable speed control and smooth operation.
• Travel Speed: The machine can typically reach a speed of 10–12 km/h (6-7.5 mph), suitable for both compaction and transportation.
• Differential Lock: Provides enhanced traction, especially on uneven or slippery surfaces, by locking the drive wheels for better stability.

5. Hydraulic System

• Hydraulic Pump: High-flow, variable displacement pump that powers essential functions, including drum vibration, steering, and lifting mechanisms.
• Hydraulic Cylinders: Used for lifting and tilting the drums, adjusting vibration intensity, and operating steering functions.
• Hydraulic Tank: Stores hydraulic fluid for operation and includes a filtration system to ensure clean fluid for all hydraulic components.
• Hydraulic Control Valves: Direct hydraulic fluid to various components, ensuring smooth operation of the machine’s systems.
• Auxiliary Hydraulics: Powers additional attachments such as hoppers or compacting plates, if available.

6. Operator's Cabin

• ROPS/FOPS: Roll-Over Protective Structure and Falling Object Protective Structure, ensuring the safety of the operator in case of accidents.
• Seat: Adjustable, suspension-type seat for comfort during long work shifts, helping to reduce vibration exposure.
• Control Console: Joystick and buttons for controlling machine functions such as drum vibration, travel speed, steering, and hydraulic operations.
• Air Conditioning/Heating: Ensures a comfortable working environment by providing climate control within the cabin.
• Visibility: Large windows and a rearview camera offer excellent visibility of the work area, improving safety during operations.
• Soundproofing: The cabin is soundproofed to reduce engine noise and vibration for operator comfort.

7. Steering and Articulation

• Steering System: Hydraulic articulated steering system, providing easy maneuverability for tight turns and efficient control.
• Articulated Joint: The front and rear sections are connected by a flexible joint that allows the machine to turn with a tight radius, improving operational flexibility.
• Steering Cylinders: Control the articulation of the roller for precise directional changes.
• Steering Angle: Typically allows for a turning radius of around 5 meters or less, enabling the roller to navigate confined spaces.

8. Brake System

• Brakes: The road roller uses a hydraulic brake system with multi-disc brakes for effective stopping power.
• Parking Brake: Spring-applied, hydraulically released parking brake for secure parking during downtime or when the machine is not in use.
• Service Brake: Pedal-controlled brakes for smooth and reliable stopping during operation.
• Emergency Brake System: Provides an additional layer of safety in case of hydraulic failure.

9. Electrical System

• Battery: High-capacity battery that powers the machine’s electrical systems, including lights, instrumentation, and starter.
• Alternator: Charges the battery and powers electrical components during operation.
• Lighting System: Includes LED work lights for nighttime visibility and turn signals for transport.
• Electrical Control Panel: Monitors machine performance, including diagnostics for the engine, transmission, and hydraulic systems.
• Wiring Harness: Robust wiring system that connects electrical components and sensors.

10. Fuel System

• Fuel Tank Capacity: Typically between 150–200 liters (40–52 gallons), providing sufficient operational time for large-scale compaction tasks.
• Fuel Filters: Protect the engine from contaminants in the fuel, ensuring efficient performance.
• Fuel Gauge: Displays fuel level and provides real-time updates to the operator.
• Fuel System Management: Integrated with the machine’s diagnostic system to monitor fuel consumption and optimize efficiency.

11. Cooling System

• Radiator: Heavy-duty cooling system designed to maintain optimal engine temperature during operation in hot conditions.
• Oil Cooler: Cools engine and hydraulic oil to prevent overheating and ensure smooth operation.
• Cooling Fan: Ensures that airflow through the radiator and oil cooler is maintained, preventing the engine from overheating.

12. Safety Features

• Backup Alarm: Emits a loud sound to alert people in the vicinity when the roller is reversing.
• Handrails and Steps: Provide safe access for the operator to enter and exit the cabin.
• Reflective Markings: For enhanced visibility, especially in low-light conditions or during nighttime operations.
• Emergency Stop Button: Immediate halting of all machine functions in case of an emergency.

13. Maintenance and Diagnostics

• Self-Diagnostics System: The roller features an onboard diagnostic system that monitors the health of key components such as the engine, hydraulics, and transmission. Alerts are generated for maintenance or service needs.
• Service Access: Easy access to critical components for routine maintenance tasks such as oil changes, filter replacements, and hydraulic checks.
• Oil and Filter Change: Regular maintenance intervals are displayed on the operator’s console, helping to schedule timely maintenance and reduce downtime.